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MIKRO-MINI KEMBAR

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Ideal for small-diameter boring of general and stainless steel.

Fitur

Double Ended Cutting Edges

A cutting edge on each end provides reduced tooling costs.

Wide Range Available

The multi functionality of the Micro-Mini Twin enables a wide application range that covers boring, grooving and threading and is available with or without a chipbreaker.

・Boring
  Minimum Cutting Diameter : φ2.2mm~
  RE : 0.05, 0.1, 0.15, 0.2

・Grooving
  Minimum Cutting Diameter : φ3mm~

・Threading
  Minimum Cutting Diameter : φ3mm~

・Copying
  Minimum Cutting Diameter : φ3.5mm~

Available With or Without a Chip Breaker

With Chip Breaker
The wide chip breaker aids in reducing cutting resistance.

With Out Chip Breaker
Polished rake face to prevent chip welding.

Kinerja Pemotongan

Polished Rake Face

Machining of Stainless Steel
The polished rake face prevents chip welding and provides an excellent surface finish.

<Cutting Conditions>
Workpiece Material : SUS304  Tool : CB05RS,VP15TF
Cutting Speed : vc=100m/min   Feed per Rev. : fr=0.02mm/rev
Cutting Depth : ap = 0.1 mm  Cutting Mode : Wet Cutting

Sleeve

A sleeve specially designed the MICRO-MINI TWIN for optimum use on Swiss-Type lathes.

・The overall length is optimized for each machine manufacturers model, therefore no need to reduce the length of the tool.

・Intermediate diameters, such as the 2.5 mm I.D., 3.5 mm, 4.5 mm, have also been added. Not only Micro-Mini Twin but also small diameter boring bars can also be mounted.

・Four notches for clamping also allows for side fixation.

With Coolant Hole
Sleeve inner diameter : 3 mm-12 mm
Functional length 67 mm, 80 mm, 85 mm, 110 mm, 115 mm

Without Coolant Hole
Sleeve inner diameter : 2 mm-12 mm
Functional length 67 mm,80 mm, 85 mm, 110 mm, 135 mm

PVD Coated Grades for High Precision and Small Parts Machining MS9025

Effectively reduces notch wear whilst also providing fracture resistance.

High Al-rich (Al, Ti)N Single Layer Coating Technology

High Al and Conventional Coating Comparison
The high Al-rich (Al,Ti)N single layer coating provides stabilisation of the high hardness phase and succeeds in dramatically improving wear, crater and welding resistance.

High Al-rich (Al, Ti)N Single Layer Coating Technology

Permukaan Lapisan Halus

The even surface of the coating has been achieved by first making the the carbide substrate smooth, then by promoting straight growth of the coating crystals.
This leads to excellent welding resistance.

Permukaan Lapisan Halus

PVD Coated Grades for High Precision and Small Parts Machining MS7025

Peningkatan pengelasan dan ketahanan aus secara drastis dalam pemesinan umpan rendah dengan lapisan nano-multilayer yang lebih presisi

Pelapisan Nano-Multilayer

Dengan menggabungkan lapisan pelumasan tinggi dengan ketahanan pengelasan yang sangat baik, dan lapisan kekerasan tinggi dengan ketahanan aus yang lebih besar yang menekan kemajuan keausan pada tingkat nano, kerusakan film berkurang secara signifikan dan ketahanan pengelasan dan keausan meningkat secara dramatis.

Pelapisan Nano-Multilayer

Efek Lapisan Pelumasan Tinggi

Lapisan pelumasan tingkat nano yang tinggi menekan terbentuknya tepi tajam yang disebabkan oleh pengelasan chip yang cenderung terjadi pada pemesinan umpan rendah dan sebagai tambahan mengurangi permukaan mesin.

Efek Lapisan Pelumasan Tinggi